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Overland Curved Belt Conveyor

Overland Curved Belt Conveyor

Product Name: Overland Curved Belt Conveyor

Primary Function: High-capacity bulk material transportation across challenging topography

Industrial Applications: Port terminals, mining operations, chemical processing plants, coal handling facilities


Product Details

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Revolutionary Horizontal Curve Technology

Terrain-Adaptive Belt Conveyors eliminate transfer stations with:

Dual-Plane Bending: Simultaneous vertical (0°-30°) + horizontal (300m min. radius) navigation

Cost Efficiency: Replaces 2+ conventional conveyors, reducing CAPEX by 35%

High-Performance Specs:

  • Length: 500m-15km

  • Speed: 4-6.5m/s

  • Capacity: 5,000-20,000 TPH

Industry Impact:

  • 50% fewer transfer points in port terminals

  • 60% lower maintenance vs. multi-conveyor systems


Incline/Decline Belt Conveyor Solutions

Steep Gradient Systems conquer extreme topography:

► Max Slope: 30° (cleated belt option)  
► Single-Flight Reach: Up to 8km  
► Capacity: 400-9,600 m³/h

Intelligent Drive Technology:

  1. Soft-Start Systems: ABB ACS880 frequency converters

  2. Regenerative Braking: Energy recovery up to 25%

  3. Fail-Safe Controls:

    • Disc brakes with electro-hydraulic modulation

    • Emergency generator backup

    • Real-time torque monitoring


Industry 4.0 Innovations

Smart Conveyor Ecosystem:

▸ PLC-based predictive maintenance (IoT sensors)

▸ Dynamic tensioning with AI algorithms

▸ Explosion-proof variable frequency drives (ATEX Zone 1)

▸ Digital twin simulation for layout optimization

Material Science Advances:

  • Steel-cord belts (ST1000-ST8000)

  • Ceramic-lagged drive pulleys

  • UHMWPE impact beds


Product Classification System

By Application:

1. Horizontal Transport  
2. Ascending Transport  
3. Descending Transport  
4. Bi-Directional Systems  
5. Head-End Drive  
6. Multi-Point Drive

Structural Types:

• Telescopic (DSJ Series)  
• Fixed Ground-Mounted (DTL Series)  
• Cable-Suspended (DTS Series)  
• Deep-Trough (DTC Series)  
• Pipe Conveyors  
• Truss Frame Systems

Model Specifications:

- DTL: Fixed Mine Conveyors (ISO 5049-1)  
- DSJ: Telescopic Frame Conveyors  
- DTC: Steep-Angle Trough Systems  
- DTS: Overhead Rope Conveyors