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Project Spotlight: Custom Shiploader for Indonesian Client
At our Jiaozuo facility, a 40-meter mobile shiploader engineered for Indonesian coal terminals undergoes final commissioning. This heavy-duty belt conveyor system demonstrates our commitment to global logistics excellence, featuring:
Technical Specifications | Operational Advantages |
|---|---|
Length: 40m + 12m telescopic boom | Adapts to vessels from barges to Panamax-class ships |
Lift Height: 12m adjustable tower | Handles varied freeboard requirements |
Belt Conveyor: 800mm width × 400TPH capacity | Rapid loading with minimal material degradation |
Drive System: Dual-motor IECEX-certified drives | Explosion-proof operation in coal environments |
Engineering Innovations
Intelligent Belt Conveyor Integration
▸ High-tensile steel truss structure with finite element analysis (FEA) optimization
▸ Real-time conveyor belt tracking sensors preventing misalignment
▸ RFID-based wear monitoring for rollers and idlers
Climate-Adaptive Design
• Corrosion-resistant coatings (ISO 12944 C5-M certification)
• Tropicalized electrical enclosures (IP66/NEMA 4X)
• Salt-fog resistant conveyor components
Customized for Indonesian Operations
Our engineering team incorporated:
✅ Coal-specific anti-static belt conveyor with fire-retardant properties
✅ Dynamic telescoping system aligning with Java Sea tidal patterns
✅ Remote-controlled slew system (±110° rotation)
✅ Conveyor belt rain covers for monsoon season operations
Global Port Applications
This shiploader platform excels in handling:
► Bulk Minerals: Coal / Iron ore / Bauxite ► Agri-commodities: Grain / Fertilizers ► Industrial Materials: Clinker / Potash
Supported by multi-modal belt conveyors with:
• 22° max incline cleated belts
• Zero-spillage skirt sealing systems
• Microwave-based load scanning
Technical Leadership
"Through 3,200+ hours of virtual commissioning, we've achieved 30% faster loading cycles versus conventional shiploaders,"explains Lead Engineer Mark Liu. "The heart of the system – our triple-ply EP800 conveyor belt – delivers 98.5% operational uptime in salt-air environments."
Certifications & Compliance
◈ ISO 5049-1: Mobile Equipment Design Standard
◈ SOLAS Chapter VI: Bulk Carrier Safety Compliance
◈ DNV 2.22-1: Offshore-Qualified Conveyor Components
